Indian Journal of Advances in Chemical Science Volume: 6, Issue 1: , January 2018

 
             
   
   

ISSN No.: 2320-0898 (Print); 2320-0928 (Electronic)

DOI: 10.22607/IJACS.2018.601005

 

   

Research Article

 

      Design and Development of High-Performance Light Weight Helmet for Fighter Aircraft Pilots    
J. Ganesh*, F. Sanal, S. Minu, R. Ramani, R. Indu Shekar, T. M. Kotresh and U. K. Singh
 
ABSTRACT
 

The need for high-performance composites with superior properties tailored to the requirements of defense and aerospace applications led to the development of hybrid reinforcement systems in which two or more reinforcing fibers are combined with thermoset or thermoplastic based matrix. DEBEL has developed a series of aramid and UHMWPE based technical textiles, multiaxial fabric and hybrid fabrics intended for the development of lightweight helmets for fighter aircraft pilots. These are developed to meet good impact attenuation, resistance to drop penetration and most importantly to meet airworthiness requirements that include windblast test. Helmet shells were fabricated using the above fabrics in various combinations and tested for impact and drop penetration resistance as per the MIL87174 A standard. The Helmet shell developed from or combination of low modulus aramid fabric 62 gsm and high modulus aramid fabric 170 gsm is lightweight (328 gm) and can withstand more than 48 Joules of impact energy. Efforts are also being made to use thermoplastic fiber based combinations using compression molding or injection molding to further reduce the weight without compromising its functional properties.

     
     

Key words: Aramid, UHMWPE, Multiaxial fabrics, Impact protection.

 

 

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